Our Services: System Integration & Automation
We specialise in the integration of PLC, HMI, and SCADA systems — designing, programming, and connecting your industrial systems to ensure your operations are as efficient, reliable, and safe as possible.
PLC Configuration & Programming
Every efficient automated system starts with a strong program. We provide custom, expert PLC programming tailored specifically to your machinery and process requirements. From designing the initial control logic to upgrading legacy systems, we ensure your hardware performs exactly how you need it to.
What We Deliver:
Custom Code Development — Clean, organised, and fully documented PLC code from scratch using industry-standard logic.
Legacy Upgrades (Retrofitting) — Replace obsolete PLCs with modern, high-speed controllers with minimal disruption to your operations.
Process Optimisation — Fine-tune existing code to speed up cycle times, reduce machine wear, and eliminate bottlenecks.
Fault Finding & Diagnostics — Rapid diagnosis and resolution of software faults to get you back online fast.
HMI & SCADA System Implementation
To run a facility successfully, your operators need to see what is happening in real-time. We design and implement custom HMI (touchscreen) and SCADA (central monitoring) systems that turn complex machine data into simple, visual screens.
What We Deliver:
Intuitive Screen & UI Design — Custom graphics that are clean and easy to navigate, so operators can run machines without confusion.
Real-Time Plant Monitoring — A bird's-eye view of your entire facility — tracking temperatures, speeds, pressures, and production counts.
Smart Alarm & Event Management — Clear, plain-English alarm screens that instantly tell operators what went wrong, where, and how to fix it.
Data Logging & Reporting — Automatically save production data and history to analyse trends, track quality, and inform business decisions.
Hardware & Software Integration
An automated system is only as good as its communication network. We ensure your PLCs, HMIs, SCADA platforms, sensors, motors, and field devices communicate seamlessly and reliably.
What We Deliver:
Industrial Networking — Robust, secure communication networks using Ethernet/IP, Profinet, Modbus, and EtherCAT protocols.
Sensor & Device Integration — Connecting smart sensors, VFDs, safety devices, and flow meters directly into your control system.
Database & Cloud Connectivity — Bridging the gap between your factory floor and office by sending production data to databases or secure cloud networks.
Testing, Commissioning & Validation
We never just write code and hope for the best. Before any system goes live, we run it through intensive testing to guarantee safety, reliability, and absolute peace of mind.
What We Deliver:
Software Simulation — Testing PLC and HMI code using advanced software simulators to catch and fix bugs before going on-site.
On-Site Commissioning — Our engineers work side-by-side with your team during startup, testing every physical sensor, button, and motor movement safely.
Safety & Compliance Verification — Testing and verifying emergency stops, safety light curtains, and guard switches to protect your staff.
Ongoing Support & Maintenance
Once your system is up and running, we stick around to keep it that way. We offer ongoing care to prevent downtime and keep your automation running at peak performance for years to come.
What We Deliver:
Preventive Maintenance — Scheduled health checks on PLC programs, backups, and control hardware to prevent issues before they cause breakdowns.
Remote Support — Quick troubleshooting via secure remote access — diagnosing and fixing software issues in minutes without a site visit.
Staff Training — Hands-on training sessions for operators and maintenance teams so they feel confident using and maintaining the system.
Systems & Platforms We Programme
Highly experienced across all major industrial hardware and software brands — no matter what equipment is installed in your facility, we can programme and support it.
TIA Portal · STEP 7 · S7-1200/1500 · WinCC
Studio 5000 · ControlLogix · FactoryTalk View
EcoStruxure · Unity Pro · Modicon · Magelis
GX Works · MELSEC Q/F/L · GOT HMIs
Sysmac Studio · NJ/NX · CX-One · NA HMIs
TwinCAT · IEC 61131-3 open systems
Need a Service? Let's Talk.
Tell us about your project and we'll get back to you promptly with a tailored proposal. Whether it's a new installation, a legacy upgrade, or emergency support — Trionex Engineering is ready to help.